Omnicare Center Americas Brazil, Niteroi, Rio de Janeiro

Services:

• Field Services
• Repairs
• Reverse Engineering and Spare Parts
• Revamps
• Large Turnaround Solutions
• Digital– and Service Agreements
• LTSA On- and Offshore
• Footprint Solutions

Facility:

• Size: 5.000m² with/without climate controlled areas
• Crane Capacity: 40.000 kg
• Machinery Park: > 50 equipments for manufacturing spare parts

Highlights:

• 3D Scanning for reverse engineering
• More than 40.000 KWh avg. monthly generation produced by 600 + solar panels
• Rainwater reuse system

Omnicare Center Americas USA, Brookshire, Houston, Texas USA

Services:

• Field Services
• Repairs
• Reverse Engineering and Spare Parts
• Revamps
• Large Turnaround Solutions
• Digital– and Service Agreements
• Footprint Solutions

Facility: 

• Size: 9,600m² under roof climate controlled
• Crane Capacity: 45,000 kg / 10.7 m
• Machinery Park:
  • LSB for up to  45,000 Kg rotors
  • Lathe machining capability for up to 105” swing
  • VTL machining capability for up to 84” swing
  • CNC 22” swing

Highlights: Laser Welding Cell

• Journals, coupling ends and screw compressors seal strip
• Compressor casings

Omnicare Center Asia Pacific, Bandung, Indonesia

Services:

• Field Services
• Repairs
• Reverse Engineering and Spare Parts
• Revamps
• Large Turnaround Solutions
• LTSA
• Footprint Solutions

Facility:

• Size: 550m²
• Crane Capacity: 1 + 1 Jib Crane 2 tons and 3.2 tons
• Machinery Park: 
  • Low speed balancing machine capacity 1.5 tons
  • Sandblasting cabin
  • Welding area
  • Assembly area

Omnicare Center Europe, Germany, Ravensburg

Services:

• Field Services
• Repairs
• Reverse Engineering and Spare Parts
• Revamps
• Large Turnaround Solutions
• Digital– and Service Agreements
• LTSAs

Facility:

• Size: 1,400m²
• Crane Capacity: 50T / 40t / 30t / Hook Heights 10 m and several 2t   
• Machinery Park: LSB, Lathe (add. see highlights)

Highlights:

• Situated in an industry park and access to machines for heavy duty equipment for mechanical works up to 320t weight and approx. 7,2 m outer diameter. Rotor repair possibilities for up to 90t and 3,7m diameter. 

Omnicare Center Middle East Africa, South Africa, Vanderbijlpark

Services:

• Field Services
• Repairs
• Reverse Engineering and Spare Parts manufacturing
• Blade Manufacturing
• Rotor Storage
• Revamps
• Large Turnaround Solutions
• LTSAs
• Footprint Solutions 

Facility:

• Size: 16,000 m² under roof under crane
• Crane Capacity: Overhead up to 50 ton, 2 x 20 tons, 2 x 15 tons, 5 x 5  tons

Highlights:

• 3D CMM (Coordinate Measuring Machines) Fixed  & Portable
• Laser Welding
• Blade Manufacturing

OEM: GE

Equipment & Machine type: GE AC Screw Compressors 250L4

Location: France & Workshop MAN Oberhausen

Year of Reference: 2014, 2015, 2016, 2018, 2021

Workscope:

• Field Service
• Incoming Inspection
• Disassembly
• Cleaning, Blasting, Inspection, manufacturing spare parts
• Repair and assembly process

Customer Benefits: 

• Spare parts and Spare Parts Management
• Repair where OEM is not existent
• MAN provided service and brought back the machine to life

OEM: AEG KANIS

Equipment & Machine types: STG 33.75 MW

Location: South Africa and MAN workshop South Africa

Year of Reference: 2022

Workscope: Turnkey Inspection, Repair, Overhaul incl. supply of parts

• Inspection and NDT of Turbine
• Generator Overhaul
• Rewinding of Exciter Rotor
• Supply of LP Blades, Labyrinths and segment ring blades
• Refurbishment of Steam Chest, Nozzle Rings, Bearings
• Repair of Casings
• Supply of re-engineered ESV
• Site overhauling with service team and tools

Customer Benefits: 

• One stop Service solutions
• Short delivery period
• Cost Savings

OEM: MAN-ES, Siemens, AEG Kanis, Nuovo Pignone 

Equipement & Machine types: steam turbines, barrel and horizontal split-line centrifugal compressors

Location: UK

Year of Reference: 2021

MAN Workshop: Oberhausen

Workscope: 

• Major overhaul of 13 casings across 3 trains including refrigeration units, air and synth trains

Customer Benefits: 

• One-stop service solution
• Time critical job fully controlled by contractor
• Cost savings 

OEM: GE, Nuovo Pignone, Dresser Rand, Kobelco, Mitsubishi, Howden, Sulzer, Clyde Union

Equipment & Machine types: Centrifugal & Screw Compressors, Steam Turbines, Sea Water Injection Pumps, Centrifugal Pumps, Blowers, Gear Boxes and auxiliary Equipment.

Location: Brazil

Year of Reference: 2020

MAN Workshop: Brazil

Workscope: Technical Assistance in Rotating Equipment (Inspection, Repairs, Field Service, Training and Reverse Engineering.

Customer Benefits: 

• Exclusive availability of technical experts out of one hand
• Terms and Conditions previously agreed
• Preferential service fee (cost saving)
• Fast mobilization time
• Priority for emergency repairs and / or field service assistance

OEM: Triveni

Equipment & Machine types: MST 010 for Power Generation / 760kWe

Location: South Korea and Production Center India

Year of Reference: 2021

Workscope:

• Footprint solution for the existing in-operation Triveni Steam Turbine
• ST (without Generator) + Oil cooler + GSC (Gland Steam Condenser) + TCP (Turbine Control Panel)

Customer Benefits: 

• Efficiency Recovery (Cost Saving)
• Easy for Maintenance
• Improved Reliability

OEM: BBC

Equipment & Machine types: Replacement BBC Steam Turbine with DK100/220

Location: France and Production Center Oberhausen

Year of Reference: 2017

Workscope:

• Inspection of existing customer generator
• Replacement of BBC Steam Turbine with Steam Turbine Generator DK100/220 drive complete footprint solution (R5 Type custom design) on transport frame incl. Extraction and Bleed valves
• Control and Turbine Protection

Customer Benefits: 

• MAN provided new machine and service and brought back efficiency
• State of art technology