Turnaround Solutions
We take care of your entire turnaround
Turnarounds on rotating equipment trains are always challenging projects. Short time schedules, complex products and high number of different suppliers require a professional project management. MAN Energy Solutions supports you as a strategic business partner during this important phase. Our excellent global field service network and qualified pool of suppliers, as well as our extensive technical know-how and our certified project managers help you to successfully plan and execute large-scale turnarounds for your machinery trains.
How the Turnaround is being managed by MAN Energy Solutions
MAN PrimeServ takes care of your entire turnaround scope in one contract. Benefit from the planning, accountability and implementation of your entire turnaround. MAN as your main contract partner handles all different equipment in the scope and contracts and coordinates all sub-suppliers.
How to benefit
- One-stop service
- Single point of contact
- One responsible and accountable partner
- One single interface, one contract
- Integrated optimized Turnaround schedules and Increase uptime
- High safety and OEM quality standards
The MAN PrimeServ One-Stop shop
Core Machines & Periphery
- Maintenance on MAN and non-MAN turbomachines and their drivers
- Inspection and repair of auxiliary components, e.g. condenser, oil unit or gearbox
Project Management
- Optimized planning to minimize downtime, professional project management by seamless cooperation of all parties involved
- Supplier management incl. proven and certified supplier network
- HSE, Quality and Logistics Management
Engineering
- All engineering disciplines, turbomachinery repair & upgrade competences and reverse engineering resources in house
Download product information
Increase availability, improve safety, strengthen sustainability, and boost capacity and efficiency of your turbomachinery: identify the upgrade solutions matching to your operational priorities, download product information, and make more informed decisions driving your overall business strategy. Explore where our upgrade solutions can take you!
References
Steel Mill
Steel Mill Turnaround Solution
OEM: Siemens, DEMAG
Equipment types: steam turbines, axial compressors
Scope of supply:- Repair of two trains composed of steam turbine and axial compressor, including control panel and electric system upgrade, filter house modernization and other peripherals
Challenge:
- Re-engineering
- Size and weight of equipement
- Covid-19 scenario
Oil refinery
Oil refinery
OEM: General Electric, Mitsubishi, Elliott/Ebara, Turbimaq, NG, Cameron
Equipment types: steam turbines, axial and centrifugal compressors
Scope of supply:
- Overhaul of MAN steam turbine (99MW)
- Inspection of non MAN generator and auxiliaries
- Project management
Challenge:
-
Very time critical job
-
More than 50 FSE– no subcontracting was permitted for entire scope
-
100% local content
-
Covid-19 scenario
Fertilizer Plant
Fertilizer Plant
OEM: MAN Energy Solutions, Siemens, AEG Kanis, Nuovo Pigone
Equipment types: steam turbines, barrel and horizontal split-line centrifugal compressors
- Major overhaul of 13 casings across 3 trains including refrigeration units, air and synth trains
Challenge:
-
Very time critical job
-
Different OEM equipment
-
Covid-19 scenario
Power Generation
Power Generation
Scope of supply:
- Overhaul of MAN steam turbine (99MW)
- Inspection of non MAN generator and auxiliaries
- Project management
Challenge:
-
Overhaul of entire steam turbine driven
generator train (99MW)
Aiming to optimize your spare parts management?
Wondering how to mitigate availability risks and ensure the reliability and performance of your machine trains? Whatever your challenge, talk to us. MAN PrimeServ has a long track record of meeting spare part needs. Our global network of service centers is available to work out the best solutions to support your business.
Explore more topics
Achieve Excellence in Your Plant Turnaround with MAN Expertise
Join our webinar on Turnaround Solutions for Turbomachinery to gain actionable strategies for maintenance, safety, and operational uptime.
What we'll cover:
- Tailored Turnaround Solutions
- Project Management for Success
- Omnicare Services for Non-MAN Machinery
- Real-World Turnaround Success Stories
Date: December 10th, 2024
Time: 03:30 PM MYT | 01:00 PM IST