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Reducing cat fine-related damages in engines

Cat fines are small, very hard particles found in marine fuel. In case of insufficient cleaning onboard, cat fines may enter the engine with the fuel and wear the engine down very fast, compromising reliability in the combustion chamber. Therefore, the fuel must be cleaned on board the ship before it reaches the engine. The 10 μm automatic backflush filter from Boll & Kirch significantly lowers the risk of damage to cylinder liners, piston rings, fuel pumps, Fiva valves, and fuel injection nozzles.
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Combating Abrasive Particles

Abrasive particles, such as cat fines, cause wear when they enter the combustion chamber of two-stroke & four-stroke engines. Here, they may get trapped between sliding surfaces such as the piston ring and cylinder liner, or the piston ring and ring groove. An example of particle trapping can be seen in Figure 1, where cat fines are embedded in the soft graphite lamellas in the cylinder liner surface. Cat fines enter the fuel during the refining process. They are found both in heavy fuel oil (HFO) and in some of the new types of fuel with less than 0.1% S (ULSFO).

MAN's Recommendations on Cat Fine Limits

The latest marine fuel standard specifies a maximum of up to 60 ppm Al + Si in the fuel (ISO 8217). This high level would cause extremely high wear in the combustion chamber. MAN’s recommendation is to keep this under 15ppm. Read more in the Service Letter.

Product variants

BOLLFILTER Automatic Type 6.7

Range of application Heavy fuel oil, diesel oil, lubricating oil
Max. operating pressure 16 bar 
Max. operating temperature 160 °C
Housing material  EN – GJS – 400 -15
Nominal width of connection flanges DN 40, DN 65 or DN 80
Filter candle type / mesh type  Cylindrical screw-in candles or star candles with woven mesh
Grade of filtration 3 µm to 150 µm
Cleaning  Sequential reverse-flow backflushing, assisted by compressed air
Backflushing control Differential pressure-dependent or time-dependent

BOLLFILTER Automatic Type 6.64 

Range of application Lubricating oil, diesel oil, heavy fuel oil, coolants, emulsions, industrial wash liquids
Differential pressure resistance Up to operating pressure
Operating temperature Up to 150 °C
Housing material Nodular cast iron / Nickel lining on request
Grade of filtration Up to 10 µm abs.
Filter candle type/ mesh type Cylindrical screw-in candles or star pleated candles with woven mesh or fiber felt
Cleaning method Sequential reverse-flow backflushing, assisted by compressed air
Backflushing control Differential pressure-dependent or time-dependent

3 reasons to choose Boll & Kirch backflush filter 

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Fuel Cost Savings 

By reducing the backflush volume, our solution significantly lowers fuel consumption, leading to substantial cost savings.

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Extended Service Hours

Extend the service life of fuel injection nozzles from as low as 400 to at least 8000 hours, ensuring long-lasting performance and reliability.

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Improved Engine Reliability

Enhance engine reliability and increase component service life, ensuring your equipment runs smoothly with minimal interruptions.

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