MAN Service Center Hamburg

PrimeServ

Hamburg

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80 years of experience in service and repair

Our service center in the port of Hamburg specializes in the repair and maintenance of marine engines – two-stroke and four-stroke, diesel and gas engines – as well as turbomachinery. We have 80 years of experience serving our customers, 300 trained specialists on the job, and offer a 24/7 service, 365 days a year in our workshop. We process up to 160 tons of components across an area of 10,000 m².

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Expertise

Workshop capabilities

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Services

Reconditioning and repair

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Services

On-site recovery and major repairs

Workshop capabilities

We carry out repairs and industrial assembly services for two-stroke engines, four-stroke engines and turbomachinery.

• Machining small and large components up to 160 tons
• Welding procedures
• Piping and constructional steelwork
• Technical cleaning and packing
• Injection, pumps and valves
• Industrial assembly services
• Materials testing laboratory DIN EN ISO/IEC 17025
• ISO 9001, ISO 14001, ISO45001

For a deep dive of our workshop capabilities, please have a look into our flyer at the download section.

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10

k sqm

workshop area

300

employees

80

years of experience

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Reconditioning: Components are restored to new building tolerances with advanced and extensive overhaul work. The warranty covers the work carried out.

Repair: Components are restored to a functional state. The warranty covers the work performed.

Exchange: Components are directly replaced with stock parts for very fast delivery times or delivery in advance with used repairable parts returned – full new part warranty.

The right support for your needs

As the original equipment manufacturer, we know your engine better than anyone else and can provide quality as well as reliability in order to reduce downtime and costs. All work is carried out by qualified professionals using specialized machinery and state-of-the-art procedures. We ensure compliance with SOLAS regulations and class rules throughout the life cycle of the component, e.g. with regard to updating the technical files (IMO compliance).

	Reconditioning	Repair	Exchange
Property of	Customer	Customer	MAN Energy Solutions
Function is granted	Yes	Yes	Yes
New building tolerances	Yes	No	Yes
Return delivery required	No	No	Yes
Warranty	On work performed	On work performed	Same as for a new spare part
Fixed sales prices	Yes	No*	Yes / No*

*depends on the inspection result

Our reconditioning services

Reconditioning	Engine type
CR pumps	Four-stroke
Cross head pin	Two-stroke
Cylinder cover	Two-stroke
Cylinder head	Four-stroke
Exhaust valve	Two-stroke
FIVA valves	Two-stroke
Injection nozzles	Four-stroke
ME HPS	Two-stroke
Piston crown	Two-stroke and four-stroke
Piston rod	Two-stroke
Plunger b./fuel pumps	Two-stroke and four-stroke
TC blades	Two-stroke and four-stroke
TC rotor shaft	Two-stroke and four-stroke

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Our repair services

Repair	Engine type
Alpha lubricator	Two-stroke
Charge air coolers	Two-stroke and four-stroke
Connecting rods	Two-stroke and four-stroke
Cylinder liners	Two-stroke and four-stroke
Piston skirts	Two-stroke and four-stroke
TC overhauls	Two-stroke and four-stroke

90

t

welding consumables p.a.

3

k sqm

warehouse for exchange parts

4

M€

worth of exchange parts in stock

On-site recovery and major repairs

We are equipped with specialized tools (e.g. for crankshaft repairs) and have the experts to perform major repairs on four-stroke engines. We also offer crankshaft inspection after hot-running damage and other major repairs on four-stroke engines.